Maintenance and Safety Checks of Anesthesia Machines: A Best Practice Guide
Anesthesia machines are critical to patient safety during surgery, and their reliability depends on consistent maintenance and safety protocols. This best practice guide outlines a comprehensive checklist for daily, weekly, and periodic checks to ensure optimal performance and minimize the risk of intraoperative complications.
Medtechoptions.com
4/6/20251 min read
Why Maintenance Matters
Regular maintenance of anesthesia machines:
Prevents device failures during surgery
Ensures consistent delivery of oxygen and anesthetic agents
Complies with regulatory and accreditation standards
Extends equipment lifespan and reduces long-term costs
Daily Pre-Use Checklist
Before each case or shift, the following should be checked:
1. Visual Inspection
Check for visible damage or wear on tubing, connectors, vaporizers, and monitors
Ensure all necessary accessories are available (e.g., CO₂ absorbers, breathing bags, scavenging hoses)
2. Power and Battery Backup
Confirm the machine powers on and is connected to an emergency power source
Verify battery charge level for portable use
3. Gas Supply Check
Confirm oxygen, nitrous oxide, and air cylinders/tanks are full and properly connected
Inspect pipeline pressures and check for audible leaks
4. Breathing Circuit Integrity
Assemble and visually inspect all circuit components
Perform a positive pressure leak test and a negative pressure leak test
5. Vaporizer Check
Verify agent levels are sufficient and that the vaporizer is correctly seated
Confirm agent label and dial settings match
6. Alarm Systems and Displays
Test audible and visual alarms
Confirm that monitors display accurate vitals, including EtCO₂, O₂, and ventilator settings
Weekly and Monthly Maintenance Tasks
Performed by anesthesia technicians or biomedical engineers:
Clean exterior surfaces with approved disinfectants
Inspect and clean water traps and filters
Replace CO₂ absorbent as needed
Verify calibration of flowmeters and pressure sensors
Check ventilator bellows/piston function
Test backup oxygen supply and scavenging system
Periodic Preventive Maintenance (Quarterly/Biannual)
Performed by certified biomedical technicians or manufacturer service teams:
Full system diagnostics
Electrical safety testing
Calibration of sensors and vaporizers
Lubrication and replacement of internal parts
Firmware/software updates
Record-Keeping and Compliance
Maintain a detailed log of all safety checks, maintenance, and repairs
Use checklists integrated into the hospital’s electronic health record or asset management system
Ensure compliance with standards from organizations such as AAMI, ASA, and The Joint Commission
Conclusion
Routine maintenance and safety checks are essential to ensure the reliable performance of anesthesia machines. Following structured protocols not only enhances patient safety but also meets compliance standards and protects your institution’s investment in critical care technology. Regular staff training and adherence to these best practices are key to maintaining a high standard of anesthetic care.
What is the service life of your current or previous anesthesia machine?